Verne and LifeGuard Technologies to develop high-flow, flexible hoses for cryo-compressed hydrogen refueling

July 2024

The parties will develop high-flow, flexible hoses to support fueling heavy-duty vehicles with cryo-compressed hydrogen

San Francisco, California & Newton Square, PA July 23, 2024 Verne and LifeGuard Technologies announced a Memorandum of Understanding to develop high-flow, flexible safety hoses for cryo-compressed hydrogen fueling of heavy-duty vehicles. The two companies will collaborate to accelerate the development of the refueling hoses with the goal of entering commercial production in 2027.

Heavy-duty transportation is responsible for 12% of U.S. greenhouse gas emissions, and current zero-emission solutions do not meet the needs of heavy-duty vehicles. Battery electric trucks provide limited range and add 5,000+ pounds to the weight of the truck, reducing the payload available to haul cargo. Current hydrogen trucks, which store hydrogen as a compressed gas onboard, offer improved performance relative to battery electric trucks but still fail to meet the required range and payload of heavy-duty vehicles. Cryo-compressed hydrogen (CcH2) achieves an 87% improvement in density relative to 700 bar compressed hydrogen and a 33% improvement over liquid hydrogen, allowing CcH2 trucks to achieve diesel-equivalent range and payload.

Development of new infrastructure and components is required to support commercialization of CcH2,and Verne and LifeGuard’s partnership will establish a US-based supply of high-flow CcH2 safety hoses that enable fueling of trucks and other heavy-duty vehicles. The partnership will combine LifeGuard’s expertise in safety-critical solutions for cryogenic fluid transfer and Verne’s expertise in CcH2 and access to world class testing facilities. The partners will collaborate to develop and test hoses suitable for refueling heavy-duty vehicles with CcH2in less than 10 minutes.

Cryo-compressed hydrogen is a platform technology with applications across heavy-duty transportation and hydrogen distribution. The flexible hose technology can be adapted to serve sectors including trucking, aviation, port vehicles, mining and maritime transportation.

Verne develops cryo-compressed hydrogen storage tanks and refueling equipment that converts gaseous hydrogen into CcH2. In 2023, Verne completed drive testing of a CcH2 storage system onboard a vehicle and demonstrated a world-record 29 kg storage tank at Lawrence Livermore National Laboratory, equivalent to the tank size that would be used in heavy-duty trucking. Verne recently announced the first demonstration of CcH2 onboard a Class 8 Truck, set to take place in late 2024. 

Verne is focused on developing the supplier base for CcH2. In November2023, Verne announced a partnership with ARTA to develop nozzles and receptacles for CcH2 fueling. Last month, Verne and Cryostar announced a new partnership to develop pumps for “future-proofed” hydrogen fueling stations. Verne’s partnership with LifeGuard Technologies is an important next step in enabling the full ecosystem of suppliers for CcH2 fueling solutions.

“The trucking industry is demanding greater vehicle range and lower weight than current zero-emission options offer, and cryo-compressed hydrogen is well placed to meet the need given its greater hydrogen storage density,” said Ted McKlveen, Co-founder & CEO of Verne. “LifeGuard is a best-in-class developer of flexible safety hoses and is the ideal partner for developing the solutions needed to enable a massive transition to CcH2.”

“At a time when the hydrogen industry is on the cusp of massive expansion, it is critical that safety leads the way. Now, high-flow CcH2 hydrogen transfer hoses will have the same technological safety features that our CNG, LPG,NH3 and high pressure hydrogen and atmospheric gas hoses have enjoyed for more than 20 years,” stated Andy Abrams, Executive Vice President of LifeGuard Technologies. “We look forward to working with Verne, a true leader in the hydrogen industry, and to offering this new hose design to our Compressed Gas and Petrochemical customers through our global network of locations helping to drive LifeGuard Safety Hose adoption even further into the hydrogen industry.”

 

About Verne

Verne was founded in 2020 to develop high-density hydrogen storage solutions required to decarbonize heavy-duty transportation. Verne’s platform unlocks zero-emission operations in sectors including trucking, aviation, port vehicles, mining, and hydrogen distribution. Verne is financially supported by leading commercial entities, including Trucks Venture Capital, Collaborative Fund, Amazon’s Climate Pledge Fund, Next Era Energy Resources, United Airlines Ventures Sustainable Flight Fund, Caterpillar VC, and Newlab. Verne is also supported by Breakthrough Energy Fellows, the Department of Energy’s ARPA-E, The U.S. Army, Alberta Innovates and other agencies.

For more information, visit www.verneh2.com.

Company contact: contact@verneh2.com

 

About LifeGuard Technologies

LifeGuard Technologies is a safety technology company with its headquarters in Philadelphia, Pennsylvania and satellite affiliated factories in Bethlehem, PA; Ontario, Canada; Motala, Sweden; Faridabad, India and Melbourne, Australia. The company’s patented and patent-pending safety hose technology has become a global standard for all industries, applications and pressures. The company’s roots began with Joe Abrams’ work in cryogenics in 1958 – and today, the company has hoses worldwide in all industries and applications. More than 500,000 hoses with this technology have been sold since its invention including to all Tier One and Tier Two gas companies, making it the ‘Hose of Choice’ for the industrial and compressed gas industry.  

For more information, visit: https://lifeguard-tech.com/

Company contact: info@lifeguard-tech.com

 

Related News

Governor's Press Office

Verne announces new Pennsylvania manufacturing facility with Governor Shapiro

July 2025

Muncy, PA, July 10, 2025 - Governor Shapiro announced the establishment of Verne’s new manufacturing facility in Muncy, PA. Verne will produce storage vessels for efficiently transporting hydrogen and other low-carbon molecules. The project will create 61 new jobs in Lycoming County and establish a domestic supply of critical energy storage infrastructure.

Energy demand is growing rapidly in sectors including data centers, robotics and advanced manufacturing. The nation’s aging electricity grid is struggling to meet the growth in energy demand and is constraining the growth of businesses in these key sectors. Verne has developed energy solutions to flexibly and efficiently deliver power to data centers, construction sites, ports, airports and other critical sectors. Establishing this manufacturing facility will allow Verne to scale up our production and deploy energy solutions that keep these critical industries running.

“After conducting a nationwide search, we determined that North Central Pennsylvania was the perfect place to establish our manufacturing footprint. The proximity to key partners in the region was a crucial factor, as it will allow Verne to leverage their expertise to optimize our supply chain and manufacturing processes,” said Ted McKlveen, Verne Co-founder & CEO. “This facility will accelerate our impact in delivering energy to power critical industries that are currently not being served by our nation’s electricity grid.”

Verne received $1.27 million in support from the Commonwealth of Pennsylvania: “This investment in Verne is another example of how the Shapiro Administration is diversifying our energy sector while fostering innovation and supporting the Commonwealth’s vital manufacturing industry,” said DCED Secretary Rick Siger. “It also shows what Governor Shapiro’s 10-year Economic Development Strategy is achieving — firmly establishing Pennsylvania’s status as a leader in innovation, economic development, and job creation.”

Verne is thankful for the support of Governor Shapiro, the Pennsylvania Department of Community and Economic Development (DCED), and the Williamsport/Lycoming Chamber of Commerce for this development.

Read more: https://dced.pa.gov/newsroom/governor-shapiro-announces-4-5-million-investment-from-energy-storage-innovator-verne-inc-to-build-its-first-manufacturing-facility-in-lycoming-county-creating-61-jobs-and-growing-pennsylvania/

 

About Verne

Verne’s mission is to decarbonize the most challenging sectors of the economy. Verne provides modern and rapidly deployable power solutions to critical sectors including data centers, construction sites, ports, and airports. Verne is supported by Amazon’s Climate Pledge Fund, Breakthrough Energy Fellows, Caterpillar VC, NextEra Energy Resources, United Airlines Ventures Sustainable Flight Fund, Collaborative Fund, ARPA-E, The U.S. Army, and other leading organizations.

Verne begins offering zero-emission on-site power generation to customers

May 2025

San Francisco, CA, May 30, 2025 — Verne is now offering zero-emission off-grid power to customers. Customers are increasingly seeking quiet, clean on-site power generation in applications including ports, EV charging, construction and data centers. Verne has partnered with a leading equipment rental company that supplies diesel generators to meet customers’ grid-independent power needs and has recently added hydrogen power generators to their equipment fleet. Verne will provide hydrogen fuel and fuel storage to create an integrated hydrogen-to-power solution available to customers nationwide.

In one of Verne’s recent deployments, the company demonstrated the integrated hydrogen-to-power offering in Southern California for customers in construction and EV charging. Verne delivered hydrogen to hydrogen fuel cell generators developed by EODev. The demonstration showcased the ease and efficiency of zero-emission, quiet on-site power generation with hydrogen generators. The combined offering is the lowest cost solution for customers seeking rapid, permit-friendly power.

“Verne was founded to provide reliable energy solutions to the most critical sectors of the economy,” said Ted McKlveen, Co-founder & CEO of Verne. “Working with established equipment rental partners will help us reach customers seeking clean, efficient off-grid power and allow us to accelerate deployment of our solutions in the most critical, most demanding sectors of the economy.”

Customers interested accessing zero-emission on-site power generation can reach out to Verne at contact@verne-power.com.

About Verne

Verne’s mission is to decarbonize the most challenging sectors of the economy. Verne provides zero-emission on-site power to critical sectors including construction, ports, EV fleets and data centers. Verne is supported by Amazon’s Climate Pledge Fund, Breakthrough Energy Fellows, Caterpillar VC, NextEra Energy Resources, United Airlines Ventures Sustainable Flight Fund, Collaborative Fund, ARPA-E, The U.S. Army, and other leading organizations.

Lawrence Livermore National Laboratory

LLNL and Verne demonstrate highly efficient hydrogen densification pathway with less required energy

March 2025

Livermore, California, March 18, 2025 — Lawrence Livermore National Laboratory (LLNL) and Verne have demonstrated a novel pathway for creating high-density hydrogen through a research program funded by Department of Energy’s ARPA-E.

The demonstration validated that it is possible to efficiently reach cryo-compressed hydrogen conditions with liquid hydrogen-like density directly from a source of gaseous hydrogen — substantially reducing the energy input required compared to methods that rely on energy-intensive hydrogen liquefaction.

The energy density of hydrogen on a mass basis is extremely high. However, at ambient conditions gaseous hydrogen requires more volume to store an equivalent amount of energy as competing forms of energy storage.

To reduce the storage volume required, densification of hydrogen is typically accomplished using gas compression or liquefaction. This work demonstrated a pathway that uses both compression and cooling at the same time, each to a lesser degree than when used independently.

So far, the hydrogen supply chain has been hindered by a trade-off between compressed gaseous hydrogen — which is cheap to produce, but low in density — and liquid hydrogen— which is high in density, but expensive to densify (via liquefaction). This trade-off has led to expensive distribution costs that have limited the adoption of hydrogen solutions.

This demonstration validates that cryo-compressed hydrogen can break this trade-off by creating high-density hydrogen without requiring the significant energy inputs required of hydrogen liquefaction.

Enabling end-use applications of hydrogen

Annual U.S. power consumption is projected to grow by 800 terrawatt hours by 2030, with data centers and electric vehicles  driving 77 percent of this new demand, according to the Boston Consulting Group. Customers from a variety of sectors are seeking increased electrical power and are not currently being served by the grid.

Hydrogen can be delivered to these sectors and converted to electricity on-site through a fuel cell, engine or turbine. However, the cost of existing hydrogen distribution technologies has limited adoption.

“This demonstration confirms that cryo-compressed hydrogen can break the current trade-off between density and cost,” said Ted McKlveen, co-founder & CEO of Verne. “Providing a low-cost way to reach high densities will bring down the cost of delivering and using hydrogen, opening up a host of applications for hydrogen across some of the most demanding sectors of the economy from construction to ports to warehouses.”

More efficient densification pathway proven 

The novel hydrogen densification pathway that LLNL and Verne demonstrated produces cryo-compressed hydrogen without requiring a phase change, leading to 50 percent energy savings relative to small-scale hydrogen liquefaction.

During the most recent demonstration, conversion of hydrogen to 81 K (-314 degrees Fahrenheit) and 350 bar (one bar is equivalent to atmospheric pressure at sea level) and densities greater than 60 grams per liter were achieved using a catalyst-filled heat exchanger. 

In addition to energy savings, this densification pathway is more modular than hydrogen liquefaction. While hydrogen liquefaction typically requires construction of large, centralized facilities, cryo-compression can be efficiently built at small scale. This means that the hydrogen distribution network can be further optimized, locating densification and distribution hubs closer to the points of use.

 

Read the full press release: https://www.llnl.gov/article/52606/llnl-verne-demonstrate-highly-efficient-hydrogen-densification-pathway-less-required-energy